Photos are intended to help clarify construction when referring to plans. To use the jig, place a corner clamp at each corner of the frame being clamped. The jiggernaut is an affordable bicycle frame building jig. The jig in this picture is 610 long and 24 wide, but most people make the main rails for the stand 1 longer than the rails for the jig. The frame jig kit bolts together so you can easily reconfigure the jig or break it down to store or move. The same jig without the stand table top design is 6 long and 20 wide. The neck fixture will accommodate rakes from 15 degrees to. In this video i bend the chain stays with the cobra frames toob bender.
Black cap studios 8020 based frame jig black cap studio fork jig, using a bit less 8020 little fish 8020 jig with writeup kolb frame jig instructables jig in action basic 8020 jig geekhouse jig arctos jig alex wetmores jig, which is. Bicycle frame jigs 34 posted on february 14, 2014 2 comments. The fixtures are for sale individually or can be purchased in a kit to save money and fabrication time. The specific parts that i milled were almost entirely 6061 aluminum. Free motorcycle frame jig plans pdf free woodstore. You will receive everything shown in the first picture only. Nov 17, 2017 frame jig plans motorcycle equipment wood bike custom motorcycle frame jig blue prints trike mechwerks plans and drawings for choppers custom frame jig plans share this. Free motorcycle frame jig plans pdf nj our woodworking experts show you how 247 access free motorcycle frame jig plans pdf nj stepbystep blueprintshow to free motorcycle frame jig plans pdf nj for drive. I initially started the gardener off cutting steel, and although i told him it had to be perfect, 45 degrees seems to mean anywhere between 43 and 47 degrees to him so that didnt work. I can also use one side of the jig to form the side rails. If something is funny in the sputnik, it is not the jig, it is the part. Free motorcycle frame jig plans pdf philippines build. Building a race car frame jig or chassis jig, as it is referred to by those in the industry requires accurate measurements and great detail. Building a table saw picture frame jig and photo frames youtube.
General tools professional face frame system jigonly856. Build a harley frame jig these images show the construction of a frame jig based on the plans shown on the crime scene choppers and chopper handbook website. Sometimes a company or individual will sell a jig to another builder but without the actual plans or blueprints for the frame that the jig was built for it is almost impossible to reconstruct the frames produced by the jigs original owner. The jig still builds any style of road or mountain bike frame with fork builtin capabilities. Motorcycle frame straightening machine frame making jig. The computeraided design cad files and all associated content posted to this website are created, uploaded, managed and owned by third party users. Frame jig plans motorcycle equipment wood bike custom motorcycle frame jig blue prints trike mechwerks plans and drawings for choppers custom frame jig plans share this. Save motorcycle frame jig to get email alerts and updates on your ebay feed. Precise measurements of the motorcycle frame are then taken and compared to our comprehensive database. I designed my own frame jig based on a lot of reading and a little design creativity on my end.
Locally we had harry hall with roger kowalski and johnny. Motorcycle chopper bobber builder complete frame jig rigid. Chassis jig drawings then, while building the table, i found it was a little hard to adjust without some diagonal bracing to hold it in place while attaching the top crossmembers. Aug 26, 2009 i built this jig quite large10ft x 4ft and planned the positions of the cross pieces so that i can work on the frame right way up,or up side down even with a large kick up at the rear. It is a very versatile jig, and will build almost any bike, the only problem being that set up time is longer than with say an anvil or sputnik jig, but it is a quarter of the price, so fairs fair.
We provide motorcycle frame straightening and alignment to all kinds of motorcycle from bsa to yamaha. Welding table diy, welding jig, restoration shop, lift table, welding and fabrication, metal working tools, table frame. Jigs can be classified according to different criterias. We are leaving the amateur ones for the last planned entry of this saga. Having a tool that you can trust to this extent really helps with repeatability.
His original jig is the compact plate model shown below. The most common is the anvil frame jig, followed by the sputnik and arctos. A couple more pictures axle plate fixture with four 3 spacers cut to hold the axle plates 8. Waxed paper beneath the frame corners prevents the glued joints from adhering to the base. Big t and big daddy of bitter end choppers present the first installation of a 5 part series covering the fabrication of a basic complete motorcycle frame jig. It is made from cnc routed, 34 medium density fiberboard mdf and packs flat for shipping. Having built thousands of bicycle frames using several different kinds of frame. Attach the four end rails to one of the frames youve already assembled. The chainstay mitering fixture can either be mounted on the maintube mitering setup, and angle plate or clamped in a vise. If you purchased the full frame jig kit, complete steps. Being bike enthusiast as well as handy people, theres just something about a unique, hand crafted frame that resonated with us. Jig examples the open source bicycle frame jig project.
Engineering a bamboo bicycle worcester polytechnic institute. Then there are a couple jig examples ive located which are built. Build a complete chopper frame, hardtail a frame, rake your bagger, etc. The top of page 4 has pictures of a frame in the jig. On this jig, the tube blocks are allowed to float and the stay location is dictated by a set of 4 interchangeble blocks that can be set by the builder using the built in rule to mimic the width and location of the tire. I was fortunate to get the sputnik jig about 16 months ago and have been using. Harley davidson pan head 195864 frame blueprint drawing poster print panhead ebay. Free motorcycle frame jig plans pdf nj york saw and knife. See more ideas about metal fab, metal fabrication and tube chassis. There are three jigs which are commercially sold for production work. Motorcycle frame straightening machine frame making jig ebay. Free motorcycle frame jig plans pdf view woodworking projects 247 access free motorcycle frame jig plans pdf lifetime monthly planshow to free motorcycle frame jig plans pdf for pole barn plan books. Revised feb262019 chop source frame jig assembly instructions. Mar 21, 2012 while researching frame building, we discovered that theres a tool called a frame jig that is really nice to have when building your own frames.
This has resolved the issue, and it is now as solid as a rock. Big t and big daddy of bitter end choppers present the second installation of a 5 part series covering the fabrication of a basic complete motorcycle frame jig. The frame jig many potential frame builders have the mistaken idea that the frame jig must be extremely accurate, built like a precision timepiece and yet possess immense strength for bending and holding the tubing sections in position for welding but in fact. My jig see the drawings above is designed to miter picture frames. Sep 03, 2011 chassis jig drawings then, while building the table, i found it was a little hard to adjust without some diagonal bracing to hold it in place while attaching the top crossmembers. Simply attachstick the decal to a piece of 18 aluminum and youve got a measuring grid 3 x 6 dcs72363dp. When i was a youngster in the late 60s, early 70s, every cyclist wanted a reynolds 531 steel framed bike, preferably custom built by one of the well regarded framebuilders of which there were many. Bicycle frame jigs are used in production and hobbyist environments to assemble the tubes to build a frame. For your chassis jig to be functional, you must build it out of. The drawing on page 2 shows the complete jig with rotisserie stand. Oct 27, 2012 years ago in one of the car magazines there was an article by art morrison on how to build a frame jig out of 4x4s,2x4s, and 34 plywood, to put one of his frame,rollcage, kits together. The allnew professional face frame jig from general tools and instruments. I built this jig quite large10ft x 4ft and planned the positions of the cross pieces so that i can work on the frame right way up,or up side down even with a large kick up at the rear.
At the centre of the front and rear of the jig,i welded a slotted steel plate to take a string line. Custom bobber, custom motorcycles, custom bikes, welding jig. With a chop source frame jig kit you could have your motorcycle frame jig assembled in just a couple of hours. Dec 29, 2015 now that we had the perimeter frame built we decided to add two crossbeams out of the ibeam material. Apr 08, 2012 the jig in this picture is 610 long and 24 wide, but most people make the main rails for the stand 1 longer than the rails for the jig. I only made a very basic cut down version of it, but for the full details check out the ultimate picture frame sled.
Even if i design plans using readers suggestions and i encourage you to share your project ideas with me, i cannot create them for all sizes out there. The same jig without the stand table top design is. Chop source frame jig kits and neck centering cones. Rather than the typical square board, it is a rectangle, aligned to the mitergauge slots at a 45. Chop source motorcycle frame jig parts fixtures chopper. Jigging is perhaps the main obstacle that separates backyard builders from professional frame builders aside from knowledge and experience of course. I have tried others but none made me feel like i could trust the fixture as my gono go gauge. Now that we had the perimeter frame built we decided to add two crossbeams out of the ibeam material. Here it goes a small selection of some of the most reputed pro fixtures out there. Dec 09, 20 jigs can be classified according to different criterias. I added the diagonal braces you can see in the photo, made of 12. I aimed for the easiest and most accurate frame jig that worked within my.
Basically, the frame jig holds all of the tubes in 3d space while you fit and weld them. For nearly 85 years general tools has grown to become the recognized industry leader for specialty hand tools and instruments. Chop source motorcycle frame jig assembly instructions with cad. General tools professional face frame system jigonly. Free motorcycle frame jig plans pdf paoson woodworking. Ls engine engine swap auto engine chevy c10 muscle cars vw lt ls swap f100 automatic transmission. Complete thumb drive full of information for building a chopper chassis frame jig from the ground up with tubing and other readily available steel and some purchased. Bend chain stays and fixture to bicycle frame jig mini town. The chop source full frame jig kit includes all of the fixtures and hardware you need to get your motorcycle frame jig started. Unfollow motorcycle frame jig to stop getting updates on your ebay feed. Dave heisserer and dillon hodapp of minneapolis, mn, are building the jiggernaut, a crowdfunded bikewelding jig dave and i have wanted to build our own bicycle frames for years. We used the same process as the outside frame to square and level these and welded them in place.
Wrap a 1wide band clamp around the corner clamps and tighten, as shown in the photo. All the parts are different now, but the purpose and concept have not changed. Motorcycle frame jig plans pdf view woodworking projects 247 access motorcycle frame jig plans pdf stepbystep blueprintshow to motorcycle frame jig plans pdf for it depends. Feb 14, 2014 henry james universal jig is a natural evolution of their original frame jig introduced in 1990. The detail needed to build a chassis jig is important so the jig will produce superior race cars every time. Mar 31, 2011 this is a picture of the sputnik frame jig available from the following image is a picture of the arctos frame jig available another long time jig maker is henry james based in redondo beach ca. Build a chassisfixture table on a budget eastwood blog. We insert the stripped down motorcycle into our specialist motoliner frame straightening jig. These rails will be at the same locations on the legs as the rails on the frame, with the top. Building the chassis jig table ludemannengineering. This frame jig is just the basic platform you build off of. I then make a quick and dirty rear dummy axle and fixture it all on to. Metal projects, welding projects, welding table diy, welding jig, restoration shop, lift table, welding and fabrication, metal working tools, table frame chuck kinney tool ls engine engine swap auto engine chevy c10 muscle cars vw lt ls swap f100 automatic transmission. To that end i designed this chassis jig table out of 3.
The allnew professional face frame jig from general tools and instruments allows you to create a professional production setup in just minutes for fast, precise fabrication and assembly of cabinet face frames and doors. Henry james universal jig is a natural evolution of their original frame jig introduced in 1990. The most enjoyable of all the tools is the frame jig. Startup components kit as shown for your first build including neck, axle blocks, motortrans mounts and much, much more. With the top work surface tack welded together securely, we flipped the frame over so we could work on the bottom. Center fixture with spacer cut to 6 and two small spacers on the outside of the plates. Frame jig parts, accessories, and complete jigs bitter end.
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